ceramics

Роботизированная эмалировка и камеры глазурования

Компания «Gaiotto Automation» специализируется на автоматизированных и роботизированных системах глазурования Sacmi Group, а также занимается роботизированными системами перемещения внутри камер литья под высоким давлением

РОБОТЫ — ОБЛАСТЬ НАШЕЙ СПЕЦИАЛИЗАЦИИ

Решения под маркой «Gaiotto» для автоматизации и роботизации глазурования для сантехнического сектора.

> 40

ЛЕТ В ЭТОЙ СФЕРЕ

> 1150

РОБОТИЗИРОВАННЫХ ЛИНИЙ ГЛАЗУРОВАНИЯ

3

МОДЕЛИ РОБОТОВ ДЛЯ ГЛАЗУРОВАНИЯ

GA2000 Robot

GA2000 EVO Robot

Robot for glazing

The use of the innovative GA2000 EVO Robot dramatically minimises human intervention in the glazing process, making it automatic and perfectly repeatable.

catalogue Info request
GA-OL robot

GA-OL EVO robot

Glazing robot

GA-OL EVO is the new Gaiotto robot, designed specifically for off-line programming, but also capable of using all the existing programming on GA 2000 EVO robots.

catalogue Info request
GA/F-OL robot

GA/F-OL robot

Robot for glazing

GA/F-OL is Gaiotto's recommendation for all those who wish to introduce an optimised automation solution in the form of a Fanuc robot. Full compatibility with the Gaiotto off-line programming software package.

catalogue Info request
Off-line 7WD

SMART OFFLINE NG

Programming software for Gaiotto robots

SMART Offline NG is an exclusive software package, fully developed by SACMI, that lets manufacturers program robot missions without halting the production process. Extremely user-friendly, Smart Offline NG lets manufacturers create a ‘digital twin’ of the robotic module (robot, turntable, spray gun etc.) and consequently define a program to execute a specific task on the actual object.

catalogue SMART-OFFLINE Info request
Mass Control

Mass Control

Automatic glazing control system

Mass control is the exclusive Gaiotto system to control glaze delivery to the spray gun for perfect glaze coating.

catalogue Info request
Inspection and glazing booths

Inspection and glazing booths

Stainless steel booths with filtration systems

These booths are structures equipped to carry out finishing operations in enclosed areas segregated from the working environment and equipped with special systems for catching processing waste.

catalogue Info request
Siphon glazing machines

Siphon glazing machines

completion and accessories for glazing systems

Siphon glazing machines are designed to glaze quickly, efficiently and cost-effectively without any waste the most hard-to-reach parts of WC bowls such as the inside of rims and siphons.

catalogue Info request
GDA80 low pressure spray gun

GDA80 low pressure spray gun

Spray gun specially designed for robotised applications

High product atomisation capacity, with the possibility of replacing two standard guns with one GDA 80 in many installations. Reduced number of wear parts, thanks to the membrane closure system.

catalogue Info request
Glazing carousels

Glazing carousels

Plant engineering solutions for automatic glazing

This is the most commonly used device in robotised glazing cells; it allows the performance of the cells to be improved. The main advantage is the separation between the piece changeover time and the glazing time.

Info request
Foot cleaner

Foot cleaner

Plant engineering solutions for automatic glazing

The system is designed to allow fo thorough foot cleaning by using rotating sponges positioned so as to cover the entire surface of the piece which must make contact to the kiln car plate.

Info request
Centring systems

Centring systems

Plant engineering solutions for automatic glazing

Vision system equipped with a Touch Screen PC and a video camera, which helps the operator accurately position the piece. The system communicates with the PLC via ethernet.

Info request
Bar conveyor

Bar conveyor

Plant engineering solutions for automatic glazing

Very simple construction system easy to keep in operation, it is mainly used for the unloading phase.

Info request
Belt Conveyor

Belt Conveyor

Plant engineering solutions for automatic glazing

The system is used for linear workpiece transfers from one workstation to another. The machine configuration is suitable for interfacing with automatic loading and unloading systems.

Info request
Linear transfer unit

Linear transfer unit

Plant engineering solutions for automatic glazing

System used for linear workpiece transfers from one workstation to another.

Info request
Angle transfer unit

Angle transfer unit

Plant engineering solutions for automatic glazing

System used for angular workpiece transfers (3 movements) from one workstation to another. Simple and practical system for compact solutions.

Info request
shuttle transfer unit

shuttle transfer unit

Plant engineering solutions for automatic glazing

The shuttle transfer unit ensures automation of the workpiece loading-unloading phases, allowing a wide working area to be covered. Functional system especially suitable for large surfaces developing lengthwise.

Info request
Handling robot

Handling robot

Plant engineering solutions for automatic glazing

The key requirement of each cell today is relieving the operator from the most demanding operations. Anthropomorphic robots have become the number one go-to solution for workpiece handling and manipulation in automatic islands.

Info request
Gantry robots

Gantry robots

Plant engineering solutions for automatic glazing

A gantry loader is a wide-range transfer unit transferring workpieces to several lines or several levels within a single area. Dimensions and type of operation can be customised according to actual system requirements.

Info request
VISUS vision system

VISUS vision system

Plant engineering solutions for automatic glazing

System designed to recognise a set of previously programmed pieces indicating their position and orientation with respect to a sample piece.

Info request
Robot assisted rim glueing

Robot assisted rim glueing

Integrated solution in Sacmi High Pressure casting cells

If the rim is to be glued, the robot picks up the tool connected to the glue tank and applies the glue, and while waiting for the casting machine to complete its cycle, changes the tool by picking up the specially provide grippers.

Info request
Robot assisted demoulding

Robot assisted demoulding

Integrated solution in SACMI High Pressure casting cells

During demoulding from the casting machine, the interconnecting robot handles and manages a gripping tool specially provided and designed according to the type of workpiece.

Info request

Линии по производству сантенических изделий с покрытием на основе акрила

Как ведущий производитель в области сантехнической керамики, компания Gaiotto предлагает роботизированные камеры, специально разработанные для производства сантехники с покрытием на акриловой основе, таких как душевые поддонов, ванны, гидромассажные бассейны и раковины.
Обладая более чем 25 летним опытом работы в области роботехники и автоматизации, Gaiotto может реализовать камеры различной типологии с разной степенью автоматизации.
Основным элементом камер являются роботы для распыления Gaiotto GA-2000 и GA-OL, которые могут наносить полимер и стекловолокно (резка/распыление) главным образом для армирования термоформованных плит, а также такой материал как Gel-Coat для покрытия форм для раковин и душевых поддонов.

Линии по производству сантенических изделий с покрытием на основе акрила

SACMI И GAIOTTO, ПРОИЗВОДИТЕЛИ 4.0

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